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Scale hexagon block model sits between full size models

Andrew Larsen

WAST3D POTENTIAL

Waste is obsolete. Standard building industry practices are harmful to the environment. Non-traditional construction methods were examined as alternatives. Circular design logic was the guiding principle in material choice. Additive manufacturing is a proven modern method for building construction. Research on 3D printing case studies revealed that recycled plastic is a proven material and readily available. Removing plastic waste from the environment and sequestering it in architectural components gives the material a new purpose. The component of focus was a building block for a wall assembly. Inspiration was taken from the hexagonal Basalt rock formations found near volcanic fault lines. The final design included interlocking hexagonal block pieces linked and stacked together to form a wall. A full scale assembly would use filament made from recycled plastic to print all necessary blocks.

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Small 3D printed extrusions translate from hexagons to triangles and other shapes.

Shape translation experiment 01

3D Printed PLA
2023

Small 3D printed extrusions translate from hexagons to triangles and other shapes.

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Small 3D printed extrusions translate from hexagons to other shapes and back to hexagons.

Shape translation experiment 02

3D Printed PLA
2023

Small 3D printed extrusions translate from hexagons to other shapes and back to hexagons.

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3D printed rectilinear block is voided via 2 spheres to create a skeletal frame.

Block units formed by voided spheres

3D Printed PLA
2"x2"x4"
2023

3D printed rectilinear block is voided via 2 spheres to create a skeletal frame.

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Three hexagon based shapes are displayed independently.

Building block units for end of wall assembly 01

3D Printed PLA
2"across x 1" deep
2023

Three hexagon based shapes are displayed independently.

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Three hexagon based shapes interlock so as to allow a wooden towel to pass through.

Building block units for end of wall assembly 02

3D Printed PLA
2"across x 1" deep
2023

Three hexagon based shapes interlock so as to allow a wooden towel to pass through. 

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Three hexagon based shapes are pushed together hiding the wooden dowel.

Building block units for end of wall assembly 03

3D Printed PLA
2" across x 1" deep
2023

Three hexagon based shapes are pushed together hiding the wooden dowel.

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Hexagon based building blocks made from translucent filament are stacked as a scale wall assembly.

Variations on building block attributes

3D Printed PLA
2" across x 1" deep
2023

Hexagon based building blocks made from translucent filament are stacked as a scale wall assembly.

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Scale hexagon block model sits between full size models

Scale model sits between full size models

3D Printed PLA
8" across x 4" deep
2023

Scale hexagon block model sits between full size models.

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3D printer creates gyroid infill pattern on the full scale block.

Printing gyroid infill

3D Printed PLA
8" across x 4" deep
2023

3D printer creates gyroid infill pattern on the full scale block.

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Two full size 3D printed hexagon blocks are partially interlocked.

Interlocked full scale blocks

3D Printed PLA
8" across x 4" deep
2023

Two full size 3D printed hexagon blocks are partially interlocked.

 

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